Maximum productivity

Through innovative technology.

The Stahlfolder TH 82-P sets new standards in industrial signature production. Thanks to the innovative shingled folding principle, you can increase your output by over 50% - and improve folding quality at the same time. The automated Push to Stop processes ensure a constant, predictable net output across all print runs. That's how you create the basis for sustainable profitability and long-term market success.

Stahlfolder

Economical and efficient processing.

In any production environment.

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    Globally unique shingled folding principle

    The folded sheets are not fed individually with sheet spacing, but shingled, meaning overlapping. This reduces the effective infeed length

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    More output at the same machine speed

    The shingled folding process means that more output can be achieved at the same machine speed. Productivity can be increased by more than 50% - without compromising on quality and process reliability.

  • Higher productivity with the same number of employees

    Thanks to the automation and intelligent processes of the Stahlfolder TH 82-P, the operating personnel can work more efficiently. This increases productivity without the need for additional staff.

  • Lower costs per sheet

    The higher efficiency and increased output reduce the production costs per sheet, which leads to higher profitability.

  • Very high process stability

    The optimized sheet guidance and precise folding technology ensure extremely high process stability, which minimizes interruptions and ensures consistently high quality.

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    Seamless integration into digital workflows

    The Stahlfolder TH 82-P is prepared for integration into digital workflows such as the Prinect workflow providing for smooth communication between prepress and postpress.

Simon Zocco, Folding Expert at HEIDELBERG
Simon Zocco, Folding Expert at HEIDELBERG

Three facts about real productivity
in Postpress that you should know:

Simon Zocco, system consultant and folding expert, explains the three most important factors that will significantly increase your net productivity.


Real Talk.

Folding speed.

The productivity of folding machines is often only measured by the running speed - an incomplete approach. The sheet length and the distance between the sheets are also decisive. With shingled folding, the output is almost doubled without increasing the speed. This enables improved processing of a wide variety of stocks and at the same time protects the machine components. The Stahlfolder TH 82-P stands for maximum efficiency combined with high product quality - for a wide variety of substrates.

Book a demo now and see the efficiency of shingled folding and the performance of our second-generation Stahlfolder TH 82-P for yourself.


Real Talk.

Workers folding.

Higher productivity does not necessarily mean a higher workload for employees. Thanks to shingled folding, the speed can be reduced, thereby increasing process stability. This also means fewer operator interventions. Automation ensures short set-up times and easy handling of the folding machine. With the StackStar C and StackStar P stacking systems, work is also optimized so that the operator is relieved and can concentrate on other tasks.

Discover how our robotic solutions together with the Stahlfolder TH 82-P can optimize your production.

More about robotics


Real Talk.

Folding costs.

The investment in modern folding technology pays off. The Stahlfolder TH 82-P replaces two conventional folding machines in terms of performance and efficiency, reducing the need for personnel. In combination with robotic systems, production costs are further reduced while productivity increases. This leads to an optimal amortization period and ensures future-proof, efficient production.

Contact us to calculate your individual ROI (return on investment) and discover the benefits for your company and your production.

Optimized for everyday use.

Productivity redefined.

The second generation of the Stahlfolder TH 82-P sets new standards in your production. With the innovative shingled folding principle and extended functions such as Advanced Shingle and the new sheet ejection, you can increase output in postpress and improve folding quality at the same time. In the real production environment, automated processes and the Smartlight status display ensure consistently high output and maximum efficiency. These improvements create the basis for long-term success in your business.

Practical innovations for measurable productivity.

Advanced Shingle

Thanks to the optimized folding geometry with the Advanced Shingle option, even more materials can be processed shingled with process stability. This provides for higher processing speed and improved handling, even with challenging materials.

Sheet ejection

The sheet ejection system ensures that faulty sheets are selected directly after the first folding station before they can affect the rest of the production process. This prevents machine downtime and ensures a smooth production process.

Virtually unmanned production

Sophisticated automation and Push to Stop functionality of the Stahlfolder TH 82-P enable virtually unmanned production. In combination with innovative robotic solutions such as the StackStar P, manual effort is further reduced and continuous and efficient production is made possible.

Targeted, clear user guidance

The modern touchscreen interface of the Stahlfolder TH 82-P offers optimized and intuitive user guidance. All important functions are clearly arranged and easily accessible, which enables fast and error-free operation and significantly increases operational efficiency.

New Smartlight

The new Smartlight status display enables the operator to monitor the current production status in real time. This allows faster and more targeted intervention if required.


Improved folding quality

Innovative folding technologies such as the press module in the roller frame further optimize folding quality. The sheets are folded more precisely, resulting in cleaner edges, a higher stacking capacity and improved further processing in the subsequent production steps.

Maximum performance in production.

Experience the next generation of folding live.

See the shingled folding technology of the Stahlfolder TH 82-P for yourself. Arrange a personal demo and experience the Stahlfolder TH 82-P in a real production environment. See live how the innovative functions and technologies can increase your productivity and revolutionize your business.

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