POLAR Labelsystem SC-20

Ideal entry-level model for industrial label production.

POLAR LabelSystem SC-20.

The central component of LabelSystem SC-20 is automatic cutter POLAR 137 Autotrim M which efficiently produces square-cut labels. Since POLAR's automatic cutter Autotrim M cuts both strips and labels, no strip cutter or feeder table is required. The material for producing labels must be available in the form of a jogged ream.

POLAR Labelsystem SC-20

The workflow

The material is either manually fed via the front table, or automatically via the rear table. First of all the operator cuts the material into strips. In the automatic cutter these strips are positioned, before they are laterally aligned on the rear table before cutting. After that, the individual products are automatically cut to labels. After the labels have been cut, they are arranged on the front table. A deloading device pushes them into the BM-105 multi-station bander. After that the row pusher takes the complete label row to the banding device. The completely banded packs are pushed further onto the delivery table from where they can be manually removed for packaging.

Customer benefits

  • Excellent performance of up to 1.296 bundles per 60 minutes with a minimum manpower
  • Greatest cutting accuracy due to the POLAR-Positioning-System DPS with a mechanical positioning accuracy of 1/100 mm
  • Very flexible thanks to easy and fast conversion
  • Highly reliable in daily use and long lifespan

Technical data
Label size min.¹20 × 43 mm (0.79 × 1.69 in)
Label size max. 230 × 1.050 mm (9.06 × 41.34 in)
Cutting width in automatic mode max. 1,050 mm (41.34 in)
Stack height min. 20 mm (0.79 in)
Stack height max. 120 mm (4.72 in)
Clamp pressure min.150 daN
Clamp pressure max.5.500 daN
Banding station max.18
Performance max.²4 cycles/ minute

¹ depending on stack height | ² depending on material, label size

Benchmarking (bundles / 60 minutes)
Number of helpers | operators1|1
24 labels / sheet
(4×6 | waste cuts)
314
96 labels / sheet
(8×12 | waste cuts)
712
192 labels / sheet
(12×16 | no waste cuts
1,296

³ including pre-cutting | ⁴ excluding pre-cutting

POLAR LabelSystems SC-21

Efficient industrial production of square-cut labels.

POLAR LabelSystem SC-21.

In square-cut label production the POLAR LabelSystem SC-21 provides maximum efficiency, because production steps are carried out in parallel mode. First of all, a POLAR high-speed cutter cuts the label material to strips, either in-line or off-line. Finishing is carried out on the automatic cutter POLAR Autocut 115, the central component of LabelSystem SC-21.

POLAR LabelSystems SC-21

The workflow

The precut strips are manually positioned on the POLAR LT-S loading table, before they are pushed onto the Autocut rear table. In the Autocut 115 the strips are arranged on the rear table with their sides and front precisely aligned. After the labels have been cut, they are automatically arranged on the front table. A deloading device pushes them into the BM-105 multi-station bander. After that the row pusher takes the complete label row to the banding device. Once the packs are completely banded they are pushed further onto the delivery table and can be manually removed for packaging.

Customer benefits

  • Excellent performance of up to 3,185 bundles per 60 minutes with a minimum manpower
  • Utmost cutting precision due to the lateral and front gauges
  • Very flexible thanks to simple and quick change-over
  • Highly reliable in daily use and long lifespan

Technical data
Label size min.¹ 20 × 43 mm (0.79 × 1.69 in)
Label size max. 230 × 1.050 mm (9.06 × 41.34 in)
Stack height min. 30 mm (1.18 in)
Stack height max. 120 mm (4.72 in)
Banding station max 18
Performance max.² 5 cycles/ minute

¹ depending on stack height | ² depending on material, label size

Benchmarking (bundles / 60 minutes)
Number of helpers | operators1|1
24 labels / sheet
(4×6 | waste cuts)
890
96 labels / sheet
(8×12 | waste cuts)
2,044
192 labels / sheet
(12×16 | no waste cuts)
3,185

³ including pre-cutting | ⁴ excluding pre-cutting

POLAR LabelSystem SC-25

Shaping the development in the industrial production of square-cut labels.

POLAR LabelSystem SC-25.

POLAR LabelSystem SC-25 is extremely efficient and accurate in cutting. Two strips can be processed simultaneously and help to obtain new dimensions of performance of up to 1,560 packs banded in 60 minutes. It is designed as a modular system especially for industrial manufacturing of minimum-size labels. First of all, a POLAR high-speed cutter cuts the label material to strips, either in-line or off-line. Finishing is carried out in the automatic cutter POLAR Autocut 25, the central component of LabelSystem SC-25.

POLAR LabelSystem SC-25

The workflow

The precut strips are manually positioned on the LT-S and afterwards pushed onto the Autocut rear table. In the Autocut the strips are arranged on the rear table with their sides and front precisely aligned. Two strips, each, are cut simultaneously. After being cut, the two labels are transferred via a swivel unit into the BSduo banding device. First, the two labels are separated. Then, a feeder unit pushes them through the banding material where they are properly welded.

Customer benefits

  • Tax Label Solution: cutting of minimum-size labels
  • Excellent performance of up to 1,560 bundles per 60 minutes with a minimum manpower
  • Intuitive cutting program generation and alternate frame systems for the knife ensure minimum setup times
  • Ultimate cutting precision, because the material is held fast
  • Very reliable for the daily work and long service life
  • Careful material transport with special guide elements in the delivery unit

Technical data
Label size min.¹14 × 40 mm (0.55 × 1.57 in)
NLabel size min.¹ (optional) 11 × 30 mm (0.43 × 1.06 in)
Label size max.50 × 120 mm (4.72 × 4.72 in)
Stack height min. 25 mm (0.98 in)
Stack height max100 mm (3.94 in)
Performance max.²26 bundles / minute

¹ depending on stack height | ² depending on material, label size

Benchmarking (bundles / 60 minutes)
Number of helpers | operators1|1
24 labels / sheet
(4×6 | waste cuts)
-
96 labels / sheet
(8×12 | waste cuts)
1,053
192 labels / sheet
(12×16 | no waste cuts)
1,560

³ including pre-cutting | ⁴ excluding pre-cutting

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