Falkland Press takes step towards autonomous printing with digitized production workflows – investment in drupa generation Heidelberg Speedmaster XL 106

02/20/2017

  • Extremely short makeready times for commercial and packaging printing as well as web-to-print
  • Maximum flexibility due to the use of conventional inks and coatings, conventional UV inks and coatings and LE UV inks and coatings in a single machine
  • Investments pay off with further growth and increased efficiency

Innovation, creativity and perfect quality, as well as the deployment of state-of-the-art production equipment, have allowed Falkland Press in Letchworth, England to succeed and grow. Last year, the company invested more than EUR 3.5 million in digitized production workflows with new machines from Heidelberger Druckmaschinen AG (Heidelberg) in order to make its three areas of business – commercial and packaging printing as well as the “Printed Easy” web-to-print shop – even more efficient. Since the end of last year, the drupa generation Speedmaster XL 106 six-color press with coating unit, which can operate using conventional as well as UV or LE UV inks and coatings, has been deployed in production. This version is the first of its kind in the UK market. To make materials handling more productive, postpress had already been enhanced with two joggers and two stack lifters for the Polar cutting machines and a fully automatic Stahlfolder TH 82 folding machine. A total of four Stahlfolder machines are now used in production.

The company, which has been in business for 35 years, operates in the fields of offset and digital printing. Its premises cover an area of 4,000 m² and its 48 employees generate sales of EUR 6.5 million.

“We chose the Speedmaster XL 106 as, with this press, we can push further ahead with digitized print production. We also want to maximize the substrates and the range of jobs we can handle,” says Jon Lancaster, Managing Director of Falkland Press. “The press copes easily with packaging printing jobs, such as folding cartons for cosmetics, pharmaceuticals and food, which amount to 20 percent of our sales. Furthermore, we can also complete commercial printing jobs, such as books, flyers, brochures and business stationery, as well as very short runs for our Printed Easy web-to-print shop, both of which make up 40 percent of our sales.” Falkland Press thus achieves high flexibility as they can print on coated and uncoated substrates in a wide range of grammages and even on plastics and foils. “We are continually developing our production processes towards adopting a web-to-print and automated production approach. Our aim is even shorter throughput times without quality compromises by means of autonomous printing.” For example, the company has already been able to take full advantage of the “Push to Stop” concept with the production of signatures for books and the individual job queues are processed automatically. The makeready times are less than three minutes in most cases.

Perfectly timed and coordinated thanks to digitization

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Hilde Weisser
Public Relations Officer, Trade Press Tel.: +49 (0)6222 82 67971
Fax.: +49 (0)6222 82 9967971

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