Fully automatic jogging for maximum cutting precision.

The POLAR AirGo Jog sets new benchmarks in automated postpress operations: the system prepares complete cutting reams fully automatically in just 90 seconds, enabling exceptionally high material throughput. Thanks to a make‑ready time of under one minute, your job changes remain extremely fast and efficient.

With its generous 1,000‑job storage capacity, AirGo Jog is ideally suited for frequent repeat jobs, seamless workflow integration, and fully automated production lines.

The result: maximum process reliability, significantly reduced operator workload, and a measurable boost in productivity in any cutting environment.

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At a glance

  • Fully automatic material preparation

    for entire paper or board reams – without any manual jogging.

  • Highest level of automation

    through an integrated air‑blowing system that precisely fluffs and aligns the reams.

  • Short cycles

    prepare complete reams in approx. 90 seconds.

  • Ergonomic relief

    eliminates heavy manual work and reduces physical strain.

  • Check Created with Sketch.

    Ideal for 24/7 and three‑shift production

    proven in large industrial print and packaging environments.

POLAR AirGo Jog

Highlights

  • Autonomous jogging and loading process with integrated air‑blowing system
  • Cycle times of 90 seconds per ream
  • Complete system without additional components – ready for immediate operation
  • Material throughput even without a vibrating process, e.g., for pre-cutting tasks.
  • Optimized for PACE and high‑end cutting systems in industrial environments
  • Small footprint and short operator pathways
  • Fully automated with rear-table feeding, as opposed to semi-automated front-table feeding.

POLAR AirGo Jog

Features

Fully automatic ream formation

  • Automatic handling of complete reams – ideal for high job volumes.
  • Continuous automatic mode or manual mode selectable at the push of a button.

Air‑blowing and alignment

  • Two integrated high‑pressure blowers aerate the ream, ensuring perfect jogging results.
  • Fully automatic format and ream height adjustment increases process stability.

Front‑table loading or optional rear‑table loading

  • Direct, ergonomic transfer of the aligned ream to the cutting system.
  • Full operator control during material transfer.
  • Smooth workflow in semi‑automated environments.
  • Optional rear-table loading via a gripper system.

Ergonomics and operator comfort

  • Eliminates physically demanding tasks. reduces operator fatigue and downtime.
  • Direct visual control of the ream from the cutter's working area.

Integration and flexibility

  • Can be integrated into cutting systems or used as a stand‑alone solution.
  • Retrofittable to existing cutting systems with minimal effort.
  • Can be processed on both the left and right sides of the sheet - full layout flexibility.

Software and workflow

  • Program memory for fast setup processes.
  • Remote diagnostics and maintenance are possible - ideal for networked production.

Technical data

Formats & grammage
Max. format 78 x 106 cm (30.7 x 41.7 in)
Min. format 43 x 61 cm (16.9 x 24.0 in)
Max. grammage No limit
Min. grammage approx. 100 g/m² (approx. 0.0205 lb/ft²)
Ream & stack data
Ream height 4-16 cm (1.57-6.30 in)
Ream height (with PACE system) max. 14 cm (5.51 in)
Stack height 15-144 cm (5.9-56.7 in)

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