Cutting systems.

Cutting system for precise work without vibration.

POLAR CuttingSystem 120.

Precise cutting results do not necessarily require edge-to-edge shaking: Unprinted materials with cut-out and all-around trimming, as well as suitable printed materials, do not require a shaking process.

The workflow: The material to be cut is raised to an optimal working height using a loading lift and then pushed by the operator onto the front table of the high-speed cutter. After cutting, the material is unloaded onto a pallet using an unloading lift—also at a back-friendly working height.

A cutting system with optimized components designed to meet increasing demands.

POLAR CuttingSystem 160.

The POLAR CuttingSystem 160 supports the loading, shaking, cutting, and unloading processes with coordinated system components. Compared to using a standalone high-speed cutter, productivity—which averages 10 cutting layers per hour—can be increased to up to 16 layers per hour, while simultaneously reducing the physical strain on the operator.

The workflow is clearly structured: The material to be cut is raised to an ergonomic working height using a loading lift, placed into the vibrating table by the operator, aligned, and then pushed onto the front table of the high-speed cutter. After cutting, the material is unloaded onto a pallet via an unloading lift, also at a back-friendly working height.

POLAR components are available with optional performance-enhancing features, including PRO-equipped high-speed cutters , RA automatic vibrators with air-leveling rollers, and volume measurement via the counting scale component.

Cutting system for high throughput and automated processes.

POLAR CuttingSystem 200.

The POLAR CuttingSystem 200 supports the loading, vibrating, cutting, and unloading processes with coordinated system components. Compared to using a single high-speed cutter, throughput—which averages 10 cutting layers per hour—can be increased to up to 20 layers per hour, while simultaneously reducing the physical strain on the operator.

The workflow is designed to be seamless: The material to be cut is raised to an ergonomic working height using a loading lift, placed into the automatic vibrating table by the operator, aligned, and then fed into the high-speed cutter. After cutting, the Transomat E automatically places the layers onto a pallet, while cutting can continue in parallel. Depending on the cutting program, this can reduce production costs by up to 70%.

POLAR components are available with optional performance-enhancing features, including high-speed cutters in the PRO or AT models with automatic scrap removal, stacking lifts with increased load capacity, RA automatic vibrators with an air-powered smoothing roller, and quantity determination via the counting scale component.

Cutting system with highly automated processes for maximum efficiency.

POLAR CuttingSystem 200 PACE.

The POLAR CuttingSystem 200 PACE automates the loading, shaking, cutting, and unloading processes through the use of gripper and rotary gripper systems. PACE stands for POLAR Automation for Cutting Efficiency and refers to cutting systems with fully automated material handling. Compared to a conventional POLAR CuttingSystem 200, efficiency can be increased by up to 100%.

Gripper transport systems handle the transport of sheets from vibrating tables, air-board lifts, stacking racks, or a Transomat B, and feed the material to the rear table of the high-speed cutter. Material handling on the rear table is automated by the POLAR Autoturn rotary gripper , which rotates the uncut sheets.

The workflow is fully automated: The material to be cut is raised to an ergonomic working height by a loading lift, aligned in the automatic vibrating table, and then transported by the Autotrans gripper system to the rear table of the high-speed cutter. After cutting, the Transomat E automatically stacks the layers onto a pallet, while cutting can continue in parallel.

POLAR components are available with optional performance-enhancing features, including stacking lifts with increased load capacity, automatic vibrating machines with air-leveling rollers, and precise quantity measurement through the integration of a counting scale.

Efficient cutting system with semi-automated components.

POLAR CuttingSystem 300.

Precise cutting results do not necessarily require edge-to-edge vibration; unprinted or pre-treated materials can be processed without a vibration process.

The workflow: The Transomat automatically pulls the material to be cut from the stack onto the Transomat pallet, and a pusher then moves it onto the front table of the high-speed cutter. After cutting, the Transomat E automatically places the finished sheets onto a pallet. This allows the new sheet to be transported to the rear table while the cutting machine is being unloaded.

Efficient cutting system with highly automated processes.

POLAR CuttingSystem 300 PACE.

The POLAR CuttingSystem PACE 300 automates the post-processing of unprinted or pre-cut materials.

The material to be cut is automatically loaded from the stack onto the Transomat pallet by the Transoma and then pulled onto the rear table of the high-speed cutter by the “Autotrans” gripper transport system.

The Autoturn rotary gripper with automatic feeder is the core component of the PACE cutting system. The cutting stack is rotated 90 or 180 degrees to the right or left on the rear table using the gripper system and positioned by an automatic feeder. The cut is also triggered automatically. Undivided cutting sheets can thus be cut without operator intervention. If additional cuts are required, the operator must manually rotate the individual panels during further processing of the cutting job.

This highly automated PACE cutting system requires a POLAR Autotrim high-speed cutter for the automatic removal of cutting waste.

The unloading Transomat simplifies the unloading of the high-speed cutter and optimizes the entire workflow. The intermediate or finished products are manually placed onto the Transomat’s transport pallet and then automatically and precisely set down onto a pallet.