The laser systems developed exclusively by Heidelberg for the Suprasetter provide excellent imaging quality. The modular design enables additional laser modules to be easily and rapidly added on site – without long downtimes and with little service requirement. Production reliability is ensured through the Intelligent Diode System (IDS). This means that if a diode fails, operation can continue. The Suprasetter also offers a consistently high depth of focus to compensate for unevenness in the plates.
The fully automatic Auto Cassette Loader (ACL) loading unit takes up to six different formats, each with up to 100 plates. A total volume of 600 printing plates and an automatic selection of the right type of plate provide for efficient plate production.
For print shops with high job volumes, the Auto Pallet Loader (APL) makes loading printing plates from a transport pallet easy and efficient. Add-on modules ensure that the Auto Pallet Loader can be loaded with up to 4 pallets with a maximum volume of up to 600 printing plates for each pallet.
The temperature of all the components relevant to imaging is maintained at a constant level. The imaging of the printing plates always takes place under the same conditions. A performance feature of the Suprasetter 145/162/190 that is particularly beneficial for plate remakes. Any deviations caused by ambient temperature changes are avoided. This maintains the high register accuracy with the printing plates allowing for a faster makeready on press.
Suprasetter can be optionally equipped with an extremely accurate internal punching system. The punched plates provide maximum register accuracy. This reduces press makeready times which also minimizes waste. Additional punching systems can be added on site at any time.
The Debris Removal System is an optional vacuum and filtration system that removes loose particles and dust. When fitted with this option, the Suprasetter 145/162/190 are also fully equipped to process ablative plates.
Maximum convenience with Smart Plate Handling.
The Suprasetter 106 UV benefits from Smart Plate Handling for ultra-convenient plate handling at any configuration level. Attaching the loading system at the rear offers easy access to the plate shaft for manual loading. This enables additional plates to be loaded by hand at any time. In other words, fully automatic and manual production are not mutually exclusive but are both supported equally on the Suprasetter 106 UV.
From manual to fully automatic operation.
The Suprasetter 106 UV offers maximum flexibility in terms of plate handling, plate type/format, punching, and level of automation. The basic model is available as is but can also be equipped with an Auto Cassette Loader (ACL) or Dual Cassette Loader (DCL) for fully automatic operation. The ACL uses one plate cassette, while the DCL has two cassettes for different plate formats. Cassettes are selected fully automatically depending on the job in hand. When you use an Auto Pallet Loader (APL) you can be sure that your plate production is working with maximum efficiency because the APL can automatically load printing plates that are on a transport pallet. To make plate production even faster and ensure flexibility when using different plate formats, the Automatic Pallet Loader can be used in parallel with the Auto Cassette Loader or the Dual Cassette Loader.
Optimum punching accuracy.
All Suprasetter 106 UV machines can be equipped with optional high-precision internal punching systems for punching with maximum register accuracy. This shortens makeready times on the press and minimizes paper waste. Additional punching systems can be retrofitted on site at any time.
Easy connection to print shop workflow.
The Suprasetter 106 UV is easy to integrate into the Prinect print shop workflow. The benefits of this integration speak for themselves – the Prinect Prepress Manager with the Prinect Renderer enables fully automatic processing of print jobs right through to plate output. If necessary, the automated process can naturally be halted at any production step. Integration via the conventional RIP solution MetaDimension is also possible. What’s more, plate output can be organized from a separate operating console with the Prinect Shooter. As a result, it is also possible to connect workflow systems of third-party suppliers. Freely selectable screening processes and Plate on Demand – the system for direct launching of plate production at the press control station – provide the ideal basis for high productivity and maximum flexibility.
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