Buckle plates are the hearts of your folding machine. We demand a great deal of our buckle plates to ensure that you can achieve the best quality in your folding production. You will find the suitable solution for any requirement in our offer – from manual buckle plates with swing deflector over motor-driven combination buckle plates up to gate fold buckle plates.
Buckle plates with swing deflector in manual machine configurations can be used flexibly as sheet deflector or buckle plate. The continuous sheet deflector profile ensures exact sheet guidance and can be swung without using any tools. The position and the angle of the sheet stop are precisely adjusted via a handwheel. If you use the buckle plate as sheet deflector, the sheet stop as well as the fine adjustments can remain in their positions.
Manual combination buckle plates make the operation of folding machines a lot easier. Change from sheet deflector to buckle plate function without taking the buckle plate out of the machine. You do not only save setup time but also avoid a damaging by storage outside the folding machine and moreover you reduce the physical stress for the operator. During the production you can make fine adjustments in the buckle space like clearance, pre-tension and position of the lower sheet infeed profile.
The motor-driven combination buckle plates of the automated Stahlfolder folding machines allow for a precise positioning of the sheet stop without manual intervention of the operator. The unique technology of two spindle drives of the motor-driven combination buckle plates of the Stahlfolder TH/KH and TX folders allows even motor-driven angle and deflector corrections besides parallel movement of the sheet stop – with an accuracy of 0.1 millimeters. Moreover the motor-driven combination buckle plates in comfort version feature a continuous sheet stop and a continuous sheet infeed profile. While the motor-driven combination buckle plate of the Stahlfolder TH/KH and TX folders also allow for settings in the buckle space like clearance, pre-tension and position of the sheet infeed profile during production, the motor-driven combination buckle plates of the Stahlfolder BH/CH folding machines are characterized by a strong belt drive with a reduced investment volume. With both versions of the motor-driven combination buckle plates the sheet stop is driven to its initial position when adjusting a new job, which corrects mis-adjustments and angle adjustments. You can store all adjustments and quickly retrieve them in case of repeat orders. This helps you to achieve top fold quality even for challenging papers.
The small format buckle plate in working width 56 was developed based on the motor-driven combination buckle plate and is especially suitable for the production of miniature foldings. The smaller partition of the infeed profile ensures safe sheet guidance with two supporting points even with small products. With this buckle plate you can produce folded products with a minimum fold length down to 35 millimeters.
Pneumatic gate fold buckle plates FFP enlarge your product range and increase the added value in folding by making you produce appealing products like the three-fold gate fold on your folding machine. The digital control module ACC 2.4 arranges the exact switching time and guarantees a pneumatic opening and closing of the deflector profile at the correct moment – independent from the machine speed. With up to 15,000 cycles per hour the gate fold buckle plate does not limit the capacity of your folding machine and is also suitable for large runs. The flat construction allows you to use the gate fold buckle plate flexibly in any position of the roller frame. While the sheet stop is positioned via a handwheel with the manual version, the motor-driven gate fold buckle plate allows for a positioning of the sheet stop by means of spindles and an accuracy of 0.1 millimeters.
Control Module ACC 2.4
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