They combine state-of-the-art sensor technology, intelligent algorithms, and practical automation to actively support operators and simplify routine tasks. From presetting and color control to quality control, these systems ensure consistently high print quality and shorter makeready times.
The integration of AI-powered functions and networked workflows not only optimizes machine performance but also increases transparency in the production process. The result: less waste, higher speed, and a significant reduction in the workload for operating personnel.
With the Speedmaster’s assistance systems, print shops are investing in future-proof solutions—for greater efficiency, cost-effectiveness, and competitiveness in an increasingly digital world.
Intellirun
4
myWork Assistant
14
Roller Protect Assistant
10
Quality Assist
16
Wash Assistant
6
Speed Assistant
13
Intelliline
3
Device Assistant
9
Roller Check Assistant
12
Air Assistant
1
Intelliguide
5
Intellistart 3
2
Powder Assistant
7
Color Assistant Pro
15
Sheet Brake Assistant
11
Hycolor Assistant
8
Color Fast Solution
17
Faster, more stable, and more efficient—with HEIDELBERG’s intelligent assistance systems, you benefit from end-to-end automated production across all Speedmaster series. The systems support the entire printing process, reduce manual intervention, and ensure smooth operations with consistently high quality.
Through automatic process optimization, intelligent control, and seamless integration into the workflow, these assistance systems make a decisive contribution to cost-effective operations—they reduce effort, minimize sources of error, and simultaneously increase productivity in day-to-day operations.
Intellirun guides the operator throughout the entire production process and automatically displays the appropriate view. This minimizes idle and waiting times, ensuring a smooth and continuous process. Each phase of the job is presented in a clear and structured manner.
The myWork Assistant clearly and concisely organizes all tasks before and during job changes. This allows the operator to see all to-dos at a glance in a logical order and work continuously without interruption. The entire process always remains predictable and efficient.
The Roller Protect Assistant detects unused printing units and automatically recommends the application of roller protection based on the current machine status and upcoming jobs in Intellistart 3. The operator receives an early notification to manually apply roller protection, minimizing wear and extending the service life of the rollers.
The integrated feature enables an automatic transition from makeready to production as soon as predefined quality parameters are met. This ensures reliable and fast production starts with minimal operator intervention. The quality overview always remains clear and concise.
The Wash Assistant automatically selects the most suitable wash program, reducing both consumption and setup times. Cleaning processes run reproducibly, efficiently, and safely. This makes every cleaning operation faster and more cost-effective.
The Speed Assistant automatically adjusts the production speed to match non-stop changeover times. Pile changes run smoothly without manual intervention, ensuring maximum performance with high stability during continuous production.
Intelliline visualizes the machine status via color-coding directly at each printing unit, allowing operators to immediately see where action is required. The system provides clear operational orientation and improves response speeds throughout the entire printing process.
The Device Assistant enables fast and efficient integration of machine signals and inline measurement systems with existing output devices. This ensures precise waste management with accurate good sheet counting. Integration with Intellistart 3 supports stable and efficient processes.
The Roller Check Assistant is a unique solution for quickly and reliably inspecting the contact strips of ink rollers – without the need for roller removal. The check takes only a few minutes and significantly simplifies regular maintenance. This ensures consistently high quality while saving valuable time.
The Air Assistant automatically selects optimal air settings based on material, substrate, and press configuration. This intelligent control enables stable sheet travel, even at high speeds.
Intelliguide visualizes the entire makeready process in real time, making every step transparent and easy to follow. Operators can track current progress at any moment and immediately identify required actions. This ensures high process reliability and faster setup times.
The integrated software application automatically calculates the entire makeready process and generates time-optimized job changeover programs. The number of operator steps during job changes is reduced by approximately 70%, while eliminating unnecessary walking back and forth between the control station and the press.
The Powder Assistant calculates the ideal amount of powder based on data and adjusts it automatically. This reduces contamination and minimizes powder-related issues in finishing processes. The press remains cleaner and more productive.
Color Assistant Pro optimizes color presetting using self-learning characteristic curves that continuously adapt. This allows color stability to be achieved more quickly and significantly speeds up setup. The results are precise, reproducible, and consistent.
The Sheet Brake Assistant automatically and precisely adapts the sheet brakes to match the specific printed image. Non-printing areas are detected, and the sheet brakes are positioned accordingly. This improves sheet stability and increases efficiency during production.
The Hycolor Assistant automatically recommends the optimal settings for the inking and dampening system during job setup. It analyzes preview images of the print job in advance to calculate the ideal configuration. In combination with Hycolor XL, this optimized presetting can reduce makeready waste by up to 25%.
Color Fast Solution accelerates color stabilization and ensures maximum color consistency in the shortest possible time. Various software applications run fully automatically in the background to achieve fast color matching, which minimizes waste and ensures a stable ink-water balance.
| Speedmaster | XL 106 | CX 104 | SX 102-P | CX 92 | XL 75 | CX 75 |
| Air Assistant | ✓︎ | ✓ | ✓ | ✓ | ✓ | ✓ |
| Color Assistant Pro* | ✓ | ✓ | ✓ | ✓ | ✓ | ✓ |
| Color Fast Solution | ✓ | ✓ | ✓ | ✓ | ✓ | ✓ |
| Device Assistant | ✓ | ✓ | ✓ | ✓ | ✓ | ✓ |
| Roller Protect Assistant | ✓ | ✓ | ✓ | ✓ | ✓ | ✓ |
| Hycolor Assistant* | ✓ | — | — | — | — | — |
| Sheet Brake Assistant* | ✓ | ✓ | ✓ | ✓ | ✓ | ✓ |
| Powder Assistant* | ✓ | ✓ | ✓ | ✓ | ✓ | ✓ |
| Quality Assist* | ✓ | ✓ | ✓ | ✓ | ✓ | ✓ |
| Roller Check Assistant | ✓ | ✓ | ✓ | ✓ | ✓ | ✓ |
| Wash Assistant | ✓ | ✓ | ✓ | ✓ | ✓ | ✓ |
| Speed Assistant | ✓ | ✓ | — | — | — | — |
| myWork Assistant | ✓ | ✓ | ✓ | ✓ | ✓ | ✓ |
| Intellistart | ✓ | ✓ | ✓ | ✓ | ✓ | ✓ |
| Intelliguide | ✓ | ✓ | ✓ | ✓ | ✓ | ✓ |
| Intellirun* | ✓ | ✓ | ✓ | ✓ | ✓ | ✓ |
| Intelliline* | ✓ | ✓ | ✓ | ✓ | ✓ | ✓ |
*Option
