POLAR LabelSystem DCC-M

For high-quality die-cutting of compressible materials with counter pressure system.

The workflow:

  • First of all the material to be die-cut is cut into label stacks by a high-speed cutter.
  • The precut label stack is manually placed into the feeder tray. Once the light curtain of the feeder tray is unobstructed, two gripper fingers automatically transport the products to the die-cutting space.
  • An integrated device is lifting the stack during the transport to prevent the lowermost sheet from being caught. The counterpressure plunger piston, which is the matching counterpart of the cutting die, moves through the cutting die and presses the label stack. During this process the label stack is fixed on all four sides.
  • After that the stamping punch pushes the compressed stack through the cutting die where the material is given its intended shape. The counterpressure plunger piston presses the stack out of the cutting die and transports it via a shuttle and into the delivery unit.

POLAR LabelSystem DCC-M

At a glance

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    Job change

    in 10 -15 minutes with OptChange

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    Motorized precision adjustment of the cutting die

    allows to work at the machine without any tools

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    Ultimate die-cutting precision

    is achieved by aligning the stack on all four sides and clamping it before the actual die-cutting process

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    Minimum loss of material

    because the stack is locked between the stamping punch and the counterpressure plunger piston, until it is unloaded

Technical data
Label size min.150 × 50 mm (1.97 × 1.97 in)
Label size max.170 × 250 mm (6.69 × 9.84 in)
Die-cut format size min.46 × 46 mm (1.81 x 1.81 in)
Die-cut format size max.166 × 246 mm (6.54 x 9.69 in)
Clamp opening min.35 mm (1.38 in)
Clamp opening max.Tool -5 mm
125 mm (4.92 in)
Tool height min.65 mm (2.56 in)
Tool height max.145 mm (5.71 in)
Max. performance per minute26 bundles
Compressed air670 l/min
1) depending on stack height
2) depending on material, label size
Benchmarking
 DCC-MDCC-12
Number of helpers | operators2|21|1
Bundles / 60 minutes3602600
2) depending on material, label size
Any questions? We look forward to hearing from you.