Highly automated system for industrial label production

Highly automated system for industrial label production

The workflow:

  • The label material is pre‑cut into strips, either in‑line or off‑line, using a POLAR high‑speed cutter.
  • The POLAR Autocut 25 PLUS automatic cutter takes over the strips and cuts two strips at a time into individual label packs.
  • The two labels are separated via the automatic label feed and guided individually to the die‑cutting punch.
  • The stack is pressed by the punch through the cutting die of the POLAR System die‑cutter DC (puncture principle) and receives its predefined shape.
  • The bundles of blanks are automatically pushed into the single‑station bander BD PLUS and bundled.

Highly automated system for industrial label production

At a glance

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    Industrial control system

    enables remote services as well as integration into the digital workflow

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    Excellent performance

    of up to 1.440 bundles per 60 minutes with a minimum of manpower

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    Capacitive color display with touch function

    enables faster, more intuitive operation

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    Job changeover at the touch of a button

    Minimum makeready times and format changeover in approx. 15 minutes thanks to automatic presettings

Technical data
 Single stripDouble strip
Label size min.120 × 40 mm (0.79 × 1.57 in)20 × 40 mm (0.79 × 1.57 in)
Label size max.170 × 210 mm (6.69 × 8.27 in)120 × 120 mm (4.72 x 4.72 in)
Die-cut format size min.16 × 36 mm (0.36 x 1.42 in)16 × 36 mm (0.36 x 1.42 in)
Die-cut format size max.166 × 206 mm (6.54 x 8.11 in)116 × 116 mm (4.57 x 4.57 in)
Clamp opening min.35 mm (1.38 in)35 mm (1.38 in)
Clamp opening max.120 mm (4.72 in)120 mm (4.72 in)
Height of cutting die min.50 mm (1.97 in)50 mm (1.97 in)
Height of cutting die max.100 mm (3.94 in)100 mm (3.94 in)
Max. performance per minute218 bundles24 bundles
Compressed air requirements220 l/min220 l/min
1) depending on stack height
2) depending on material, label size
Benchmarking
 DC-MDC-11DC-12 PLUS
Number of helpers | operators1|11|11|1
Bundles / 60 minutes48029601,440
2) depending on material, label size
Any questions? We look forward to hearing from you.