From cigarette packaging and liquor boxes to high-end cosmetics and consumer electronics, Chinese printers are redefining what a printing press can achieve. The Speedmaster CX 104 is the ideal platform to support these specialized applications – at a reasonable investment.

In this expert talk, Bill Kong, Director of Product Management at HEIDELBERG China, shares how local customization, advanced technology, and strict quality standards combine to deliver unmatched flexibility and performance.

For customers outside the region, it’s a revealing look at how our China operations strengthen our machines for global markets.

Bill, you are our specialist for packaging printing in the Greater China region. What can you tell us about the Speedmaster machines produced by HEIDELBERG in China, and why they are particularly relevant for your market?

 

"Our flagship model is the Speedmaster CX 104 , which we manufacture in China to the same high standards as in Germany. It’s the ideal press for dozens of customized configurations, a key requirement in the Chinese packaging market. Its predecessor, the Speedmaster CD 102/CX102, was already well-regarded, but the Speedmaster CX 104 takes flexibility and configuration options to a new level.

In premium segments like cosmetics, tobacco, liquor, and high-end consumer goods, print buyers care most about how packaging adds value to their products. The packaging must grab attention, reflect the brand image, and stand out from competitors. That means printers need a process capable of handling 6 to 8 spot colors with excellent stability, plus a wide range of special applications: coating effects, metallic finishes, embossing/debossing, and inkjet features like QR codes.

In the past, Chinese customers typically installed 7- or 8-color presses with inline coating and relied on multiple offline machines, such as hot-foil stamping, sheetfed gravure, screen printing, or inkjet to complete the job. This setup was cumbersome, time-consuming, space-intensive, and generated more waste. Over the past two decades, we’ve worked closely with customers and our headquarters to develop specific configurations that meet market needs, enabling everything from subtle matte-gloss contrasts to bold metallic finishes in a single pass.

Most of our customers serve the domestic Chinese market, which demands high quality and strong visual creativity. Even in segments like pharmaceuticals, food, and household goods, we’re seeing more demand for packaging printed on special substrates, metallized boards, and with matte-gloss effects. Many of our customized Speedmaster CX 104 presses are used for healthcare products, chocolate boxes, and even toothpaste packaging. This is where the Speedmaster CX 104 truly shines: it’s built for sophisticated jobs and perfect for differentiation.

You’ve described how Chinese packaging printers need highly customized, complex press setups. How does the Speedmaster CX 104 answer these requirements and what about the competition?

 

"The Speedmaster CX 104 is truly ideally suited for these highly customized, complex setups, and it outperforms the competition. Some presses focus purely on productivity, others on special effects. But none combine productivity and flexibility the way the Speedmaster CX 104 does, and that balance is essential for our customers.

But our offering goes beyond the technical features of the press itself. Another key factor is that at HEIDELBERG, we are very close to the market and to our customers - and we listen carefully. When customers bring us new ideas or when new trends emerge, we assess whether our existing solutions can cover those needs. If not, we pass the feedback straight to headquarters and quickly gain their support.

Let me share one example from a customer in the tobacco industry. In China, about 90% of cigarette packaging is printed on metallized board. In 2008/2009, Jinjia Group asked us to deliver a perfectly smooth, fully opaque white layer on this material, something normally hard to achieve with a sheetfed offset press (*). To make this possible, they required us to add an extra offset unit in front of the existing LY module.

To meet Jinjia’s request, we at HGES developed a special Speedmaster CD102-1+LY-7+L configuration and sent it to our R&D headquarters for review. The decision came quickly, HEIDELBERG agreed to build it. It wasn’t an easy call, but it paid off. Competitors had received the same request, but their presses either couldn’t meet the specific requirements of Chinese cigarette and high-end packaging, weren’t suited to these applications, or their product management was too slow to respond. That’s why we won the business.

After the first installation, Jinjia purchased nine identical machines over the next decade, and more than 20 similar models were sold to other cigarette printers in China. Since then, a sheetfed offset press starting with a 1-LY configuration has become almost standard in the Chinese tobacco industry.

And there are many more cases beyond the 1+LY setup. Listening to customers and responding quickly remain the two most important success factors behind our leadership in the Chinese packaging market.

Examples of print jobs from cigarette packaging leader Jinjia Group

If you had to pinpoint the unique selling points of the Speedmaster CX 104 in your market, what would they be?

 

I see three clear advantages:

  • First, the Speedmaster CX 104 delivers outstanding print quality, whether it’s large solid color areas or fine-screened images, and especially when both are combined in the same job. Many competitors can do one or the other, but not both at the same level.

  • Second, our service capabilities and expertise. HEIDELBERG has deep know-how in packaging printing and special applications. We not only offer the best machine, we help customers set up quickly, expand their application range, and solve technical challenges using our knowledge of printing, coating, and consumables.

  • Third, since we began producing customized machines at our Qingpu factory near Shanghai, we gained a major advantage in delivery speed. Once Chinese customers decide to invest, they want the press delivered fast. That proximity is a big benefit: even highly customized presses with up to 16 units can be delivered in just four to five months, which is extremely fast in our industry.

For readers who may not be printing specialists, could you briefly explain what you mean by the balance between “solids” and “screening”?

 

"Of course. 'Solid' areas are large, uniform fields of color that require perfectly even ink coverage. “Screening” uses tiny dots of varying sizes to create gradients and detailed images. In Chinese packaging, it’s common to see both on the same product, for example, a cigarette pack with bold solid backgrounds alongside fine imagery or gradients. The Speedmaster CX 104 handles this mix with exceptional consistency, which is not easy to achieve."

Earlier you mentioned that many Chinese packaging printers require highly customized presses. What does that look like in practice? Do most customers run a single Speedmaster CX 104, or are we talking about entire fleets?

 

"It depends on the customer’s size. Generally, the larger the print shop, the more likely they’ll invest in tailor-made presses for specific applications. Many big players operate multiple Speedmaster CX 104 presses across different locations.

As I mentioned earlier, Jinjia Group is a great example. With plants across China, they began working with us back in 2009 to develop a unique 11-unit machine with seven coating towers. Over time, they installed nine of these presses. As their production requirements expanded, we co-developed a 16-unit configuration, four of which are now running at their sites. Jinjia has really set the benchmark for long, customized presses in cigarette packaging.

We also see customers who mainly run 5–8+L machines but invest in one or two special customized configurations to offer added-value products. These printers typically serve multiple segments rather than focusing on a single product."

Examples of print jobs from consumer electronics packaging specialist Yuto

Cigarette packaging is clearly a demanding segment. But what about other industries, such as cosmetics or consumer goods?

 

"Cosmetics packaging is another key area, driven mainly by domestic demand. A typical setup for this segment is the Speedmaster CX 104-8-LYY-1+L, which we recently showcased at China Print. This configuration is becoming popular among mid-sized printers with 3–5 offset machines.

A good example is Zibo Pengyuxiang, who just installed a Speedmaster CX 104-8+LYY-1+L. They didn’t have specific jobs lined up for this configuration yet, but they wanted a press that could help them develop more attractive solutions for customers in pharmaceuticals, cosmetics, and other consumer products. It’s truly a universal press for a wide range of special applications.

Then there are customers in consumer electronics. One of the best known is Yuto, which supplies packaging for the world’s most iconic smartphones, tablets, and smartwatches. Their work demands flawless print quality and finishing, because the packaging is part of the brand experience. While I can’t name their client directly, it’s safe to say many readers have held one of those boxes. Even these global benchmarks trust the Speedmaster CX 104 made in China, which speaks volumes about the international standards we uphold."

So these aren’t just isolated cases, there’s a strong pattern in what your Chinese customers value?

 

"Exactly. Whether it’s cigarettes, cosmetics, or electronics, the requirements are similar: application flexibility, reliable quality, and rock-solid stability. Once those are met, productivity becomes the next priority.

And that’s where the Speedmaster CX 104 truly excels. It gives customers the confidence to deliver consistent, high-end results, job after job."

Thank you Bill.

*Footnote for the non-techies

The challenge of printing solid, smooth opaque whites

In cigarette and high-end packaging, the board often has a shiny, reflective metallic layer. To print graphics on top, you usually first need a white “base coat” to block out the metallic shine where you want colors to look accurate.

The white has to be extremely dense, so that no metallic shimmer shows through. Ordinary offset inks are relatively transparent, so achieving a fully opaque, even layer is challenging.

The white layer must be perfectly smooth and uniform, without streaks or mottling, because any irregularity will show through when you print colors on top.

Traditionally, opaque white layers on metallized substrates are applied using screen printing or flexography, because those methods can lay down a very thick, dense ink film. Standard sheetfed offset, by contrast, deposits much thinner ink layers, so getting enough opacity in one pass is technically difficult.

To achieve this with offset, you often need special configurations (extra printing units, coating modules, custom ink formulations, or multiple hits of white). If you can do it directly on a sheetfed offset press, you avoid having to move sheets to a separate machine for the white base. That saves time, improves registration accuracy, and lowers costs.

By enabling customers to deliver a sheetfed offset press that could apply a smooth, opaque white directly, HEIDELBERG helped customers consolidate production onto one machine and gain productivity without sacrificing quality.

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