Industrial print shops looking to offer their customers top quality
and quick delivery achieve this through high-performance presses
such as the new Speedmaster XL 105 with perfecting device from
Heidelberger Druckmaschinen AG (Heidelberg). This Peak Performance
Class press is now in use at a number of pioneering print shops
around the world and is setting new standards in terms of
productivity and cost efficiency in perfecting mode. "This
press enables us to boost productivity by ten million sheets
per year," report Christian and Stefan Aumüller, owners
of Aumüller Druck in Regensburg. This commercial print shop
has a workforce of hundred and, following a comprehensive field
test, installed not one but four Speedmaster XL 105 perfecting
presses in its pressroom. "The excellent productivity and
flexibility of these presses cuts production costs and enables us
to offer competitive prices," the two owners add. The
Speedmaster XL 105 with perfecting device is an integrated
end-to-end system that processes substrate thicknesses of between
0.03 and 0.60 millimeters (between 0.0012 and 0.024 inches) at a
speed of 15,000 sheets per hour.
The Franz Kuthal print shop in Mainaschaff has also converted
its entire pressroom to Speedmaster XL 105 technology from
Heidelberg. It operates a total of 29 printing units in this
series, including a ten-color perfecting press. "This press
produces top-quality sheets printed in five colors on both sides in
a single pass," confirm print shop owners Helmut Kraft and
Stefan Glaab. Kuthal has a workforce of 320 (including staff from
RMD) and a product portfolio that includes high-quality
prospectuses, product brochures, and annual reports. The
Speedmaster XL 105-P boasts fully automatic three-drum perfecting
technology with variable transfer cylinder and eccentric reversing
drum. This is further enhanced by high-precision and ultra-smooth
sheet travel. The innovative, variable AirTransfer system and
exchangeable shells for the impression and transfer cylinders
ensure that perfected sheets are guided mark-free through the
press.
DS Graphics in Lowell, Massachusetts, recently started
production with the first Speedmaster XL 105-P in the U.S. This
ten-color press incorporates Prinect Inpress Control for color and
register control on the fly and is already achieving a throughput
of more than one million sheets per week. "We are keen to
offer our customers higher quality and shorter delivery
times," explains Jack McGrath, Vice President Sales &
Marketing at DS Graphics. "Production in a single pass and the
reduction in paper waste achieved by the high level of automation
also help make our printing operations more sustainable," adds
McGrath, who is an advocate of green printing. A workforce of over
180 produces commercial products for industry and offers a range of
services based on a complete solution from Heidelberg that includes
the Suprasetter 105, other Speedmaster presses, Stahlfolder
folders, and a Polar cutter.
Sustainability was one of the key criteria for Rolf Ottesen
AS Grafisk Produksjon in Oslo. This print shop will take delivery
of Norway's first Speedmaster XL 105 with perfecting device early
this year and intends to continue the policy adopted for its two
existing Speedmaster CD 102 four-color presses by operating the
eight-color press using alcohol-free production methods. The new
press is equipped with Prinect Inpress Control for quick makeready
and a minimum of paper waste. The print shop is also investing in a
Stahlfolder KH 82 with automated cross-fold unit - another
innovation unveiled at drupa 2008. The company is relocating to a
new production hall to allow the Ottesen print shop and the Joker
Grafisk AS print shop to combine their production operations. Both
companies use the Prinect workflow. The Speedmaster XL 105-P will
be supplied complete with Prinect Pressroom Manager, and all
equipment in the new hall will be connected to the Prinect
Integration System. "Thanks to the largest investment in our
company's history, we are very well placed for the future,"
states owner Per Ottesen.
Highest level of automation in the 70 x 100 centimeter format
class
The Speedmaster SM 102 with perfecting device has
dominated the 70 x 100 centimeter (27.56 x 39.37 inch) format long
perfector market for many years. More than 1,500 presses with eight
or more printing units have been installed worldwide. With the
Speedmaster XL 105-P, Heidelberg is expanding its product range in
this format, appealing to customers who value maximum productivity
and cost efficiency.
The fully automatic perfecting device and comprehensive
automation of numerous process steps help minimize makeready times
and raise productivity levels. The new high-performance Prinect
Press Center control station and the brand new Sheetfed Control
press control system deliver simple and central press control. The
innovative Intellistart process-oriented operator guidance system
also helps deliver shorter makeready times during job changes.
Image:
Peak Performance Class - The Speedmaster XL 105 with
perfecting device.
For further information, please contact
Heidelberger Druckmaschinen AG
Corporate Public Relations
Hilde Weisser
Tel.: +49 (0)6221 92 50 66
Fax: +49 (0)6221 92 50 69
E-mail:
hilde.weisser@heidelberg.com