Further Development of the Heidelberg Perfect Binder Series
07/03/2007
Eurobind 600 and Eurobind 1300 - highly automated with
exceptionally short makeready times for hot-melt and polyurethane
adhesives
Heidelberger Druckmaschinen AG (Heidelberg) has now added the
new Eurobind 600 and Eurobind 1300 perfect binders to its product
portfolio. Both machines boast the familiar Heidelberg design,
thereby ensuring even better ergonomics. For example, data is
entered using a graphic touchscreen. All parameters for the block
thickness of the product that is to be bound are set automatically,
thereby cutting makeready times to an absolute minimum. A new
milling station and a new polyurethane application system help
deliver long-lasting, high-quality end products
This new series of perfect binders has been tailor-made for
the requirements of print shops and postpress specialists. The
Eurobind 600 is a perfect binder for small and midsize businesses
that process jobs with runs ranging from 1 up to an average of
5,000 books. The Eurobind 1300 has been designed for
industrial-scale businesses that handle runs of 1,000 to 10,000
books per job. The series is rounded off by the Eurobind 4000 for
average runs of between 5,000 and 20,000 adhesive bindings per job.
The figures in the product names stand for the hourly cycle
rates of the machines. Depending on the configuration, typical
applications include high-quality products such as annual reports,
catalogs, magazines, operating instructions, calendars, notebooks,
image brochures, picture books, paperbacks, and travel literature.
Exceptional quality and flexibility
To ensure the quality and durability of the end product,
it is important that the spine is prepared and that the binding
process most appropriate for the application is used. The Eurobind
600 and Eurobind 1300 are available with either hot-melt or
polyurethane application technology.
Both machines are equipped with a spine preparation station
that is unique in their class. This consists of a newly developed
combination tool with exchangeable dust cutters, height-adjustable
roughening teeth, height-adjustable notching teeth and a ring
brush. The counterblade is equipped with adjustable and easily
exchangeable individual inserts. The milling housing has also been
newly designed and now extracts milling dust much more efficiently,
leaving less dirt in the machine.
Hot-melt adhesive is applied to the book block via two
application rollers. In the Eurobind 600, the adhesive is smoothed
using a height-adjustable glue blade. In the Eurobind 1300, this
function is performed by a counter-rotating height-adjustable and
separately heated spinner roller. This also enables the glue length
for spine and side gluing to be precisely controlled, whereas in
the Eurobind 600 this only applies to the spine. If no side gluing
is required, this unit is simply disengaged.
The optional hot-melt premelter for the spine and side glue
tank helps boost the productivity of the perfect binders even
further. The advantages of the hot-melt process include its low
adhesive costs and ease of use, which make it ideal for short-life
perfect bound products.
The new polyurethane application system in both perfect
binders uses a nozzle. The special premelter enables the system to
work independently of viscosity, temperature, and pressure. The
nozzle supports the application of an extremely even, low-viscosity
film of adhesive, thereby applying an equal amount of adhesive to
each book. The polyurethane application system is simple to operate
and both the premelter and nozzle are easy to clean. Further
features include the efficient use of adhesive and an accurate
start-stop action. Production can continue uninterrupted during the
melting process of a new polyurethane candle. Polyurethane
technology facilitates the simple and cost-effective production of
high-quality brochures and books because it helps ensure great
strength and therefore durability.
The Eurobind 600 uses a horizontal cover feeder, while the
Eurobind 1300 uses a vertical cover feeder that can be continuously
fed throughout production. Both machines come with residual pile
control and can be supplied with a double and missing sheet sensor.
The Eurobind family at a glance:
| |
Eurobind 600 |
Eurobind 1300 |
Eurobind 4000 |
| Cycles per hour |
600 |
1300 |
4000 |
| Number of clamps |
1 |
4 |
18 or 23 |
| Block height min./max. |
120 mm/
440 mm
(4.72/
17.32 in)
|
145 mm/ 360mm
(5.71/
14.17 in) |
140 mm/450mm
(5.51 / 17.72 in) |
| Block thickness min./max. |
2 mm/50 mm
(0.08/
1.97 in) |
2 mm/45mm
(0.08/
1.77 in) |
2 mm/60mm
(0.08 / 2.36 in) |
| Block width min./max. |
120 mm/
320 mm
(4.72/
12.60 in) |
120 mm/ 300mm
(4.72/
11.81 in) |
100 mm/320mm
(3.94/12.60 in) |
| Cover grammages min./max. |
120 gsm/ 300 gsm |
120 gsm/ 300 gsm |
80 gsm/
350 gsm |
| Content grammages min./max. |
60 gsm/
170 gsm |
60 gsm/
170 gsm |
60 gsm/
170 gsm |
Image 1:
The Eurobind 600 is a professional single-clamp perfect
binder. It has been designed for small and midsize businesses that
handle jobs with runs of 1 to 5,000 books. It can be supplied with
either hot-melt or polyurethane application technology.
Image 2:
The Eurobind 1300 four-clamp perfect binder has been
designed for industrial-scale businesses that handle runs of 1,000
to 10,000 books per job. It can be supplied with either hot-melt or
polyurethane application technology.
For further information, please contact:
Heidelberger Druckmaschinen AG
Corporate Communications
Hilde Weisser
Tel.: +49 (0)6221 92 50 66
Fax: +49 (0)6221 92 50 69
E-mail:
hilde.weisser@heidelberg.com
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