Eleventh gapless Heidelberg newspaper press will go to El
Universal
One of Mexico's largest dailies will join a growing list of
newspapers to be printed with gapless press technology. El
Universal will add a 1x4 Heidelberg Mainstream press to a Mexico
City pressroom that includes three existing double-width Heidelberg
presses. The Mainstream installation will be completed in late
2001. It is designed to meet demand for increased production and
color capacity.
The new double-width press at El universal will include two
four-high towers and two two-high towers. A unique angle bar
configuration will maximize color placement options.
Heidelberg's Mainstream is the world's first newspaper press
with gapless blankets. It features a 1x4 plate cylinder
configuration and a 1:1 plate-to-blanket cylinder ratio and prints
up to 80,000 papers per hour in straight production. El Universal
will convert to 100 percent straight production with all of its
presses following the installation of the new Mainstream.
Heidelberg Web Systems president Bob Brown says growing
interest in the Mainstream worldwide is a strong testament to how
Heidelberg's gapless press technology meets modern publishing needs
and makes newspapers more competitive. "With gapless blankets, we
can combine premium quality, high speed and the one-around plate
and blanket cylinder configuration." Brown explained. "The primary
advantages are improved print quality, faster productivity for
shorter print windows, plate saving economy and layout
versatility."
Heidelberg will supply seven Contiweb FD pasters and two RB
3:2 rotary blade folders at El Universal. The Mainstream will also
be equipped with Heidelberg's Omnicon control system, including the
Omnipage automatic page recognition feature. Omnipage uses cameras
mounted above the press console to instantly direct the control
system to the tower and printing couple corresponding to pages
placed on the console. Another Mainstream innovation will allow the
rotary blade folders to be moved on rails for optimal positioning
under the formers according to the configuration of each print run.
The El Universal order brings the total number of Mainstream
presses sold to 11. Heidelberg first introduced the press at drupa
in May 2000.
England's Telegraph Group, along with contract printers West
Ferry Printers and Trafford Park Printers, will install seven
Mainstreams at two British sites beginning later this year. The new
presses with a total of 263 printing couples will be used to print
The Daily Telegraph and other titles.
The IPS Group, a large printer of free advertising newspapers
in France, will replace existing presses at two French sites with
identical 28-couple Mainstreams beginning in the spring of 2002.
Heidelberg pioneered gapless blanket technology and has used
it to improve print quality and productivity in commercial web
printing since 1993. "The gapless blankets eliminate mechanical
disturbances and vibration that occur when blanket gaps meet,"
Heidelberg Web Systems technical sales specialist Peter Walczak
explains. "The resulting dynamic stability allows us to operate the
1x4 cylinders at very high speeds and in the 1:1 plate-to-blanket
cylinder ratio for the highest print quality.
The Mainstream can match the output of a conventional 2x4
double-width press while cutting plate requirements in half,
according to Walczak. "That can significantly reduce plate costs as
well as the time necessary to make and mount plates, making
computer-to-plate more practical," he explains. Straight printing
with the 1x4 format also provides the layout versatility of
two-page jumps and sections with unequal page counts.
Heidelberg will introduce additional gapless presses for a
wide variety of newspaper applications. The second model, the
Tristream, will feature a 2x6 plate cylinder configuration. It will
print up to 80,000 papers per hour in straight mode or 40,000
papers per hour collect, making high-speed, triple-width
productivity a reality for the first time ever.
For further information:
Heidelberger Druckmaschinen AG
Corporate Communications
Hans-Dieter Siegfried
Tel.: +49 (0)6221 92 50 63
Fax: +49 (0)6221 92 50 46
E-mail:
hans-dieter.siegfried@heidelberg.com