IPEX 2010: Heidelberg Extends Environmental Commitment for Customers
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Environmentally friendly print production available for all
market segments
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HEI ECO tours at IPEX focus on the added value of ecological
print production
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New function in Prinect calculates CO2 emissions
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Brochure: Effective Environmental Protection in the Print
Shop
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Entirely climate-neutral trade show presence
Heidelberger Druckmaschinen AG (Heidelberg) is going green at IPEX
2010 in Birmingham, UK. Print shops and their customers, print
buyers, are increasingly calling for environmental protection and
sustainability and are taking an ever greater interest in
ecological factors as a means of securing a competitive edge.
During IPEX, Heidelberg will be showing how economic principles and
ecological printing can be reconciled in all market segments.
"We believe that environmental protection is crucial to the
print media industry. We support and advise our customers on all
aspects of this key issue and see IPEX as the ideal platform for
showcasing "ecological printing" in all its multifaceted glory,"
explains Stephan Plenz, responsible for the Heidelberg Equipment
division.
HEI ECO Tours at IPEX: Ecological printing takes center
stage
HEI ECO guided tours will take place at 1 p.m. each day
throughout the show. The tours give visitors the opportunity to
scrutinize selected machines and exhibits and find out how
ecological print production helps to safeguard resources and lower
costs. Experts from Heidelberg will be showing how emissions and
the consumption of resources can be minimized and offset. The type
of paper used has a significant influence on the CO2 emissions from
print production and the reduction of paper waste is therefore the
best tool for easing the pressure on the environment. This is a key
focal point of development work at Heidelberg. Other key aspects of
ecological printing include energy efficiency and alcohol-free or
alcohol-minimized printing.
The Prinect print shop workflow, which integrates all
production processes, delivers significant
paper waste savings. For example, color presettings from
prepress are fed to the press and fold marks to postpress. When
used with the new Speedmaster CX 102, for example, Prinect Inpress
Control measures and regulates color and register while the press
is running, which saves approximately 150 to 200 sheets per job. In
small-format printing, the Speedmaster SM 52 with Anicolor
technology enables an impressive reduction in start-up waste of up
to 90 percent.
Prinect Pressroom Manager/Analyze Point is the first module
to be exhibited at the show with an in-built function for
calculating the CO2 footprint of printed material. On completion of
a job, this function allows the user to read out CO2 emissions
based on paper and energy consumption and the printing plates used.
When it comes to
energy efficiency and health issues, the peripherals of the
Star series score top marks. They are specially designed to work in
harmony with the presses. For example, the AirStar central air
supply cabinet on the Speedmaster XL 105 helps to cut power
consumption by up to 50 percent. The CleanStar in the Speedmaster
XL 75 extracts process air at the delivery and cuts ammonia content
and fine dust by up to 80 percent. This helps to improve air
quality in the pressroom and safeguards the health of press
operators.
Thanks to the integration of FilterStar, the CombiStar Pro
supports
alcohol-free or alcohol-minimized printing. This system uses
two-stage fine filtration to clean the circulating dampening
solution. The working window between overdampening and scumming
stays open for longer and the printing process runs more
consistently. This is also helped by the precise metering of
dampening solution via the Digidos metering device. The additive is
now metered much more precisely and data on additive consumption is
continuously compared with current water consumption. This prevents
metering faults.
Apart from two presses that run on a maximum of three percent
alcohol, all the presses on the Heidelberg booth use no alcohol
whatsoever. The less alcohol that is used in the dampening
solution, the lower the VOC (volatile organic compound) emissions
released into the atmosphere.
During the show, visitors will be able to judge the energy
efficiency of all the machinery for themselves, as each press is
fitted with a clear electricity meter that accurately shows actual
power consumption.
The holistic approach that Heidelberg applies to
environmental issues also incorporates prepress and postpress
machinery in addition to the presses themselves. For example,
visitors taking part in the HEI ECO tours will discover that,
thanks to the latest generation of laser diodes, the Suprasetter
A75 CtP imagesetter has the lowest power consumption in its class.
And in postpress, the intelligent makeready processes of the
Stahlfolder KH 66 folding machine can save up to 2.5 metric tons of
paper a year.
Heidelberg Services contribute to ecological print
production
At the heart of its booth, Heidelberg is focusing on its
comprehensive service portfolio. Here too, there are a great many
"green issues" that the HEI ECO tours explore. For example,
maintenance work can be carried out on presses via Remote Services,
which often helps eliminate the need for a call-out and therefore
saves on CO2 emissions.
In terms of consumables, the company offers, for example, the
Saphira Chemfree plate, which delivers faster imaging, works
without the use of developing chemicals and consumes less water. A
growing number of Saphira products are designed to significantly
cut environmental impact without impairing performance. Production
operations conducted during the show will use materials such as
Saphira Excel, a biodegradable ink that is based on natural raw
materials.
New brochure: Effective Environmental Protection in the Print
Shop
Heidelberg has created a brand new brochure that targets all
aspects of environmental protection and draws on practical
experience to provide ideas for practical application. In it,
readers are shown how equipment and services from Heidelberg can
help deliver environmentally friendly and cost-effective production
for the entire value-added chain in printing. Using a concrete set
of circumstances, each process step is examined to reveal savings
in terms of time, paper, water, power, and CO2. One such example
shows that using recycled paper can save 220 metric tons of CO2 per
year. By using Saphira Chemfree plates, users can save over 1,000
operating hours, 350,000 liters of water, 3,100 kWh of electricity
and thus 1.47 metric tons of CO2. Prinect Inpress Control enables
savings of almost 670 hours in makeready times, 102 metric tons of
paper and 110 metric tons of CO2. The brochure is available in
English and can be picked up directly from the booth.
Entirely climate-neutral trade show presence
One of the largest exhibitors at the show, Heidelberg is
offsetting its trade show emissions for the entire eight-day event,
including the assembly and dismantling phases. The CO2 emissions
have been calculated at a total of 638 metric tons and are being
offset through a climate protection project in New Caledonia that
is run by natureOffice and focuses on wind power. The project
embraces a total of six small wind farms located in two different
provinces and providing a combined output of around 30 megawatts.
The project is accredited to gold standard. The total CO2 emissions
for all processes and materials related to the trade show and the
company's 2,300 m2 booth were calculated by experts from
natureOffice. Factors taken into account range from logistics
operations - including assembly and dismantling - and the operation
of machinery at the show, to travel to and from the event, and
accommodation for the 250 members of staff. Additional parameters
involved in the CO2 calculations for the booth include consumables
such as paper and inks, and power supplies for the technology and
equipment used at the show.
"This sends a clear message that we are taking further,
sustainable steps to protect the environment. These measures
include consistent environmental management at our sites,
developments designed to cut paper waste and the improvement of
energy efficiency," explains Stephan Plenz, Member of the
Management Board responsible for the Heidelberg Equipment division.
"During drupa 2008, we offset the CO2 emissions relating to all the
print products produced on Environment Day. We are going a lot
further at Ipex 2010 and are incorporating every aspect of our
involvement in the show over all eight days", adds Plenz. This
holistic approach also means that efforts to minimize CO2 emissions
are also an important part of the planning phase. For example,
machines are being transported by road and sea instead of by air.
Furthermore, all the presses print with either no alcohol
whatsoever or with minimum alcohol.
All sustainability reports and every aspect of sustainability
at work in the company can be found online at
www.heidelberg.com/eco.
Figure: HEI ECO campaign image
Environmental protection is crucial to the print media
industry. Heidelberg supports and advises its customers on all
aspects of this key issue and sees IPEX as the ideal platform for
showcasing "ecological printing" in all its multifaceted glory.
Prinect screenshot: On show at IPEX 2010, Prinect Pressroom
Manager/Analyze Point is the first module to be exhibited with an
in-built function for calculating the CO2 footprint of print
material.
Figure: The entire Heidelberg involvement in IPEX 2010 is
climate neutral. Booth personnel are wearing an "environment
badge".
Figure: The booth's accreditation certificate:
Heidelberg is offsetting total CO2 emissions of 638 metric tons
through a gold-standard climate-protection project run by
natureOffice.
For further information, please contact:
Heidelberger Druckmaschinen AG
Corporate Public Relations
Hilde Weisser
Phone: +49 (0)6221 92 50 66
Fax: +49 (0)6221 92 5069
E-mail:
hilde.weisser@heidelberg.com