Major Order for Heidelberg – Berlin-based Online Print Shop LASERLINE Invests some EUR 7 Million in State-of-the-Art Technology
05/04/2012
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New Speedmaster XL 106 Peak Performance Class press promises
significant boost in productivity
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Outstanding print quality, excellent stability in
production, intuitive, ergonomic operation, and high level of
automation with new Speedmaster SX 52 Anicolor
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Ideally equipped for toughest customer requirements with
innovative and flexible Speedmaster CX 102-4+L
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Complete solution from Heidelberg - LASERLINE invests in
cutting-edge prepress and postpress technology with two
Suprasetter platesetters, saddlestitcher, Polar high-speed
cutter, and two folding machines
Berlin-based online print shop LASERLINE is investing some EUR 7
million in state-of-the-art technology from Heidelberger
Druckmaschinen AG (Heidelberg). The major order includes a
Speedmaster XL 106 - the new Peak Performance Class flagship press
unveiled by Heidelberg at this year's drupa in Düsseldorf.
In addition to the Speedmaster XL 106 four-color press with
perfecting device, LASERLINE has ordered a Speedmaster CX 102
four-color press with coating unit and a Speedmaster SX 52 Anicolor
four-color press. The order for a complete solution from Heidelberg
also includes several prepress and postpress machines. LASERLINE
will in future be operating two Suprasetter platesetters, a
Stitchmaster 450 saddlestitcher, a Polar 115 cutter, and two
Stahlfolder combination folding machines.
One of the largest print shops in the Berlin/Brandenburg
region, LASERLINE uses only Heidelberg machines for its sheetfed
offset printing operations. The company always makes sure it
benefits from the most innovative technology - one of the reasons
why Managing Director Tomislav Bucec decided on the new Speedmaster
XL 106.
Peak Performance Class Speedmaster XL 106 press is
industry's technology leader
The Speedmaster XL 106 is the next logical step on from
the Speedmaster XL 105 and represents a new performance class for
industrial commercial, label, and packaging printing. Operating at
18,000 sheets per hour in both straight and perfecting modes, it
achieves optimum productivity and processes a wide range of
substrates up to 0.8 mm (0.031 in) thick. The larger 75 x 106 cm
(29.53 x 41.73 in) sheet format enables the maximum 105 cm (41.34
in) print format to be used in its entirety.
"As a production press, the Speedmaster XL 106 is ideal for
online printers like us. We expect the new press to deliver a
significant boost in productivity. The machine's high energy and
resource efficiency make it one of the most eco-friendly presses in
its class - yet another reason why we decided on this drupa
innovation," explains Bucec. LASERLINE has developed an integrated
management system (IMS) in a process lasting several years and
incorporating all parts of the company. Since 2006, it has been one
of the few German print shops to have triple certification to EN
ISO 9001:2008 (quality management), DIN EN ISO 14001:2009
(environmental management), and OHSAS 18001:2007 (occupational
health and safety management).
Speedmaster SX 52 Anicolor benefits from comprehensive
automation for excellent flexibility
The new Speedmaster SX models deliver outstanding print
quality, high stability in production, intuitive and ergonomic
operation, and a high level of automation. They offer a wide range
of configurations with coating unit, perfecting device, and many
additional features, including an automatic washup device, static
electricity eliminator, and color measuring instruments. The high
energy and resource efficiency of the Speedmaster SX 52 Anicolor
was another reason why LASERLINE decided on this particular press.
All SX presses support alcohol-reduced/alcohol-free printing and
can be supplied on a carbon-neutral basis.
Lean production with the Speedmaster CX 102-4+L
With this ultramodern, flexible press, LASERLINE is
ideally equipped to handle even the toughest customer requirements.
The company relies on maximum efficiency to ensure business success
despite pressure on prices. LASERLINE has a workforce of around 200
and has already successfully processed orders for more than 65,000
customers. Far shorter makeready times, a halving of the paper
waste, and a stable production speed can play a vital role in
ensuring its continued success. LASERLINE uses only Heidelberg
presses for its offset printing operations, which made the decision
to buy the Speedmaster CX 102 a relatively easy one. Whether
processing shorter runs or very large volumes, offset presses print
brilliant colors quickly and reliably with consistently high
quality. The company has two Speedmaster four-color presses for the
70 x 100 cm (27.56 x 39.37 in) format, one with a coating unit. All
offset presses are connected to the Prinect Image Control color
measuring system to ensure excellent and precise ink feeding.
Innovative prepress and postpress solutions
The order is rounded off by investments in cutting-edge
prepress and postpress equipment. The two newly acquired
Suprasetter platesetters are responsible for maintaining
LASERLINE's high imaging quality, while also delivering optimum
productivity and an unprecedented depth of focus.
LASERLINE's postpress operations will in future benefit from
a
Stahlfolder KH 82 and a Stahlfolder TA 52 with Prinect
software add-on. The folding machines' modular structure and a
variety of attachments optimize flexibility and productivity. The
high productivity of the
Stitchmaster 450 saddlestitcher increases net output and
cost-efficiency for all run lengths. And the
Polar 115 high-speed cutter ensures precise cutting of all
kinds of materials, including paper, card, cardboard, and plastic
foils.
Bucec turned his advertising and media design company into a
print shop in 1987. He started out with a five-man team but now has
around 200 employees. In 2000, LASERLINE invested in two
Speedmaster DI and two Quickmaster presses from Heidelberg. At the
time, it was one of the largest DI users worldwide. Bucec considers
it very important to ensure the company's trainees receive
excellent training and is committed to environmental management.
LASERLINE often receives visitors who want to see how
state-of-the-art printing technology operates. They include
government representatives looking to impress international guests
with a model company.
Figure 1: drupa 2012: LASERLINE Managing Director Tomislav
Bucec (second from left) with Heidelberg CEO Bernhard Schreier
(right), Annette Hohensee, Head of Region East at Heidelberg
Vertrieb Deutschland, and LASERLINE plant manager Rolf Henkel
(left) in front of the Speedmaster XL 106 Heiderberg's new
flagship in the 70 x 100 format, showcased in hall 1.
Figure 2: drupa 2012: New Speedmaster XL 106 Peak
Performance Class press promises significant boost in productivity
Figure 3: The new Speedmaster SX 52 Anicolor for LASERLINE.
The new Speedmaster SX models deliver outstanding print quality,
high stability in production, intuitive and ergonomic operation,
and a high level of automation.
Figure 4: The Speedmaster CX 102 features shorter makeready
times, consistently high production speeds of up to 16,500 sheets
per hour, excellent print results, and high machine availability.
For image material and further information about the company,
please visit the Press Lounge of Heidelberger Druckmaschinen AG at
www.heidelberg.com.
Heidelberg at drupa 2012
Today's print media service providers are faced with a
dynamic and challenging market. Companies that want to achieve
success in an environment of this kind need to optimize their
business models by seizing on market trends in the industry and
using them to their advantage.
During drupa 2012, from May 3 to 16, Heidelberg will be
showcasing in Hall 1 an extended portfolio of products and
solutions that have been developed specifically for the latest
market requirements. The trade show presentation, held under the
banner "Discover HEI", will center on lean production (HEI
Productivity), green printing (HEI Eco), web-to-print (HEI
Integration), short-run-printing (HEI Flexibility), differentiation
through coatings and special effects (HEI Emotions), the future of
packaging printing (HEI End), and gaining an edge through the
latest know-how (HEI School). The company is exhibiting solutions
that enable print shops and postpress businesses to meet the latest
market requirements in full.
www.drupa.heidelberg.com
For further information, please contact:
Heidelberger Druckmaschinen AG
Corporate Public Relations
Silke Wolf
Phone: +49 (0) 6221 92-5061
Fax: +49 (0) 6221 92-5069
E-mail:
silke.wolf@heidelberg.com
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